MES (Manufacturing Execution System)

Complete shop-floor management from work order to production closeout

The entire work order lifecycle is managed within the system.

ERP production orders are automatically converted to work orders. Process assignment, material verification, mold setup, production reporting, and closeout for each work order are all connected. Work order status (Queued → In Progress → Complete/Hold/Cancel) is updated in real time, with optimistic locking to prevent status conflicts during concurrent operations.

• Production order → automatic work order generation (sourceDocumentConfig)
• Process-level tracking: work_order_processes sub-table
• Remaining quantity / progress rate auto-calculation
• Shift management: complete system from shift definition → shift calendar → shift handover

Real-time OEE visibility

Availability, performance, and quality rates are automatically calculated.

TimescaleDB-based time-series data produces OEE at 1-minute intervals in real time. Without any manual aggregation, OEE trends by equipment and line are visible on dashboards. Takt time recording and deviation analysis, yield and defect rates are also automatically calculated.

• OEE = Availability x Performance x Quality auto-calculated
• 1-minute window real-time OEE records
• Daily production report auto-generation
• Production KPI target vs. actual tracking

Seamless LOT traceability from raw materials to finished goods

Integrated LOT traceability across 12 solutions is provided.

When a raw material LOT is received, every process it passes through, every piece of equipment it is processed on, and every finished product LOT it is merged into is recorded as genealogy. When defects occur, the impact scope of the relevant LOT can be simulated in forward, backward, or both directions, enabling rapid identification of recall targets.

• LOT hierarchy: split, merge, parent-child relationship management
• LOT process history: entry/completion/parameter records per process
• LOT material linkage: raw material LOT ↔ production LOT mapping
• Recall simulation: Forward/Backward/Both tracing
• 12-solution integration: ERP, QMS, WMS, SPC, HACCP, TMS, LIMS, cGMP, and more

Connect any equipment with 8 protocols

Simply select the equipment communication protocol.

OPC-UA, Modbus-TCP, Modbus-RTU, MQTT, EtherNet/IP, PROFINET, CC-Link, MT-Connect -- 8 protocols are supported, enabling communication with most equipment in your factory. Alarm management is structured in 4 levels (Master → Event → Statistics → Interlock), allowing automatic response rules for equipment anomalies.

• Interlock rules for inspection failures, parameter deviations, mold life exceedance, emergency stops, etc.
• Alarm event history management and statistical analysis
• Tag data collection (tag_data_raw): TimescaleDB-based with 90-day retention

36+ POP screens for shop-floor workers

Touch-optimized screens dedicated to the shop floor are ready.

36+ POP screens are built in for shop-floor tasks including production result entry, material input, defect registration, LOT scanning, and process execution. 6 layout types (andon board, input form, scan, monitoring, list, process execution) address various operational scenarios.

• Barcode/QR scan support
• Offline mode: operations continue during network outages, auto-sync on reconnection
• SPC mini-charts: real-time control charts within process inspection screens
• Touch optimization: configurable button and font sizes
• Automatic LOT numbering: prefix + date format + sequence combination

IATF 16949 Five Core Tools are built in

Quality tools required for automotive OEM supply are available directly in the system.

All 5 Core Tools are built in: FMEA (Failure Mode and Effects Analysis), Control Plan, MSA/GR&R (Measurement Systems Analysis), PPAP (Production Part Approval Process), and SPC (Statistical Process Control). 8D Problem Solving reports can be completed through all D1-D8 stages, and APQP 5-phase gate reviews are also supported.

• SPC: Cp/Cpk/Pp/Ppk process capability index history management
• Attribute SPC: p/np/c/u control charts
• FMEA: automatic RPN calculation
• 8D Report: systematic 8-step problem solving

Deploy MES without writing code

Traditional MES solutions require months to over a year of implementation time. Arrange data tables on the visual canvas and connect relationships, and the 6-stage automated deployment pipeline generates everything from database to screens. When features need to be changed or added, the responsible person can make modifications directly without engaging the vendor.

Select industry-specific process modules as Packs

There is no need to adopt all processes at once. You can select and deploy only the Packs that match your industry and processes.

Full SMT line process coverage

For electronics assembly companies, SMT process management is critical. The entire process is systematically managed: SPI inspection (paste height/area/volume), component placement program management (version control, cycle time, approval), reflow profiles (zone temperatures, TAL time), AOI inspection (9 defect codes), and AXI inspection (void rate, joint quality). Feeder management for 7 types (tape 8-24mm, stick, tray, bulk) and MSD (moisture-sensitive device) tracking (IPC/JEDEC J-STD-033) are also included.

One MES integrates with 12 solutions

When you adopt MES, data is naturally shared with 12 solutions including ERP, QMS, EAM, WMS, SPC, APS, and PLM. No separate interface development costs are incurred.

              ERP (Items/BOM/Production Orders/Inventory/Costing) -- Bidirectional sync
              │
              QMS (Inspection/Defects/PPAP) -- Automatic quality hold
              │
              EAM (Equipment Master/Failures/Maintenance) -- Alarm→Failure auto
  MES ────────┤
(Work Orders/  WMS (Receiving/Shipping/Inventory/LOT Movement) -- Integrated LOT tracking
 Results)      │
              SPC (Process Capability/Control Charts) -- Interlock on deviation
              │
              APS (Scheduling/Capacity Planning) -- Schedule feedback
              │
              DT/HACCP/LIMS/TMS/cGMP/PLM/HR -- Specialized integration

Shop-floor visibility

• Real-time production status: Work order status, process progress, and OEE are visible in real time on dashboards. No more phone calls to the shop floor.
• Automatic daily report generation: Time previously spent on manual data compilation is eliminated; production reports are automatically generated based on real-time data.

Quality management enhancement

• Immediate response to defects: LOT traceability can identify the scope of defect impact within minutes. Industry experience shows that recall scope identification time is reduced from days to hours.
• OEM audit readiness: IATF 16949 Five Core Tool data is recorded in the system and can be submitted immediately during audits.
• Process capability management: SPC data is automatically accumulated, enabling Cp/Cpk trend monitoring and proactive detection of process deviations.

Shop-floor adoption ease

• 36+ POP screens: Dedicated screens for shop-floor workers are ready for immediate use without separate screen development.
• Offline mode: Operations continue uninterrupted even in locations with unstable networks.
• Touch optimization: Button and font sizes are configurable for operation even while wearing gloves.

Equipment integration efficiency

• 8-protocol unified support: Connect to equipment through configuration alone, without building separate middleware for each protocol.
• Automatic interlock: Automatically stops equipment on inspection failure or parameter deviation to prevent defect propagation.

Cost efficiency

• Reduced MES implementation timeline: Code-free deployment significantly reduces implementation time compared to traditional MES.
• Industry-specific Pack selection: Deploy only the processes you need, avoiding costs for unused features.
• No additional interface costs on expansion: ERP, QMS, WMS, and more integrate within the same platform, eliminating inter-solution integration development costs.